MR Pop Up-Inspired Lumbar Pack (Build-Along)

You probably wanted to save weight but when I built my copy of a kifaru ultralite frame years ago, I used a piece of 17337 webbing. It was probably 2 inch to accommodate about a 3/4 wide by 3/8 thick composite stay. I just folded under the bottom to create a long pocket. I believe it copied this from kifaru but I can't remember.
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Thanks man! I have a roll of that laying around if I need it. If you look at how the Exo K4 frame has an upper and lower portion, with stays that slide into the upper portion, that's basically what I'll be doing. I have some "hybrid" UHMWPE webbing that should make some nice sleeves or sleeve reinforcements for the upper frame. Assuming I don't just go all the way with fabric.

 
I filled some slack time between work ending and picking up the kids by cutting some fabric for the lumbar pad. Going with 1/2" foam for the lumbar pad and 1/4" for the belt and shoulder straps. Once the foam is in the lumbar pad, I'll top stitch the "Slip Not" fabric in the middle to hold everything tightly together.

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Brown on brown doesn't show too well, but the lumbar pad is almost done. I'm going to attach the webbing for the shoulder straps and the top flap over them, and then I will finalize the lumbar pad height.
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One more picture for clarity. I've got some orange Ecopak that I'll be using to brighten up the interior for the opposing side--can't wait to work on that tonight.

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