@PathFinder how has this been working out? I've got a 243 barrel I'm trying to talk myself out of doing (or into it) this as well.
Overall, at least on paper, I'm happy with the gun. It's shooting 10 shot groups under 1" at 100 yards with the 115 DTAC and H1000 at 2900 fps. The Alpha brass is holding up great. Neck diameter ended up with .004-.005 of clearance with no neck turning. It wants to have clickers, but the body die is able to push everything back to where that isn't an issue. The Redding neck die won't allow the case to get deep enough to size the entire neck, so I've been neck sizing in a 6 UM die, then body sizing with the 243 AI die. Probably need to chuck it up and run a reamer deeper into the insert of the die. The micrometer neck sizing set is probably good overall for the AI version, it's extremely useful for setting up the false shoulder. Having easy extraction and ejection (compared to 6 UM) and perfect function from factory mags is great.
There have been some really odd issues with the gun/loads/bullets/can though. Haven't been able to diagnose it yet. On an antelope hunt, had some strange misses and no visible impact from 880 and 550. Then a straight airball at 270 yards prone with a bipod and rear bag. I had been shooting shallow cut DTACS on paper/target, then deep cuts for hunting. Finally got the goat with shallow cuts at 280 the next day.
Testing on paper, the deep cuts were stringing vertically 1.5 MOA or more. Shallow cuts exhibited no such behavior. Thought it was just the deep cuts, although I'd never seen that in the 6 UM previously. Shot on steel at 400, 600, 800, and 1000 with no issues making hits. However, the data at 600 and 800 was .5 mil less correction than calculated, which was a lot. That may have been due to extreme mirage. Not sure yet. Testing in the mountains had impacts right back where they should have been.
Had a couple more rodeos on a deer/elk hunt. Shots with no visible impact on wide open dirt hills. Shots that went 1+ mils high at 800-900 yards. Just strange behavior that I've never seen before, especially with solid mounts, optic, and a rifle that shoots so well on paper. I still need to get out and diagnose the issue in the next couple of weeks. I did check zero and it was spot on.
Whatever the issue is, I don't think it's related to the Improved chamber cut. I'll update this thread with more details when I finally have a clear answer.
Was it worth it? For the case geometry and no trimming, probably. To be able to better accommodate H1000? Certainly. Could a standard 243 probably run almost the same load and velocity? Almost certainly in Alpha or Lapua brass.
Moving forward, I have a lathe now so there's more experimenting to come. The plan is to jump back in to the 6 UM as well, and use it to target 3100 fps in the shortest barrel possible with H1000. If the 6 UM can do that, and have 1k+ rounds of barrel life with H1000, that will probably be my go to. That will also be contingent on brass going more than 5 firings with mild loads. If that doesn't work out, I'll probably go back to the 243 AI once the issues are sorted out. Having access to Alpha brass, standard case diameter (less bolt thrust, easier extraction, factory Tikka mags feed perfectly), and greater barrel life are big pluses to the 243 AI over the 6 UM. The Tikka factory barrel was definitely a good move. All of my most accurate barrels now have been factory Tikkas. This one runs circles around the only Bartlein I've owned.
To summarize:
The good:
- Case geometry works great. All dimensions with Alpha brass work with no neck turning.
- Load with H1000 worked well
- Throated ideally for 115 bullets
- Fire forming worked really well with Alpha brass
- Feeds perfectly from both M+ and long action standard Tikka mags
- Very accurate on paper
- Tikka factory barrels are excellent. Definitely my preference.
Bad/Unknown:
- Fire forming is annoying. I'll probably whip up a fire form barrel to use the no projectile method if I decide to stick with the 243 Improved and buy a bunch more brass.
- Something weird going on with this setup. Could be a can, bullets, etc. No idea yet.
Future plans:
- Test the 6 UM with H1000. Goal is 20" or shorter barrel, 3100 fps with 115s, 1k+ barrel life. Will be chopping/threading and setting my current Bartlein back to test.
- Figure out why this 243 Improved barrel is doing weird stuff. Isolate whatever the issue is.
- Maybe test different powders. Grand, N160/170, N560, etc. Could be some velocity to be gained at reasonable pressure, though it would defeat the point of greater barrel life with H1000.
- I have a Kimber that may become an experiment too. The outcome of the above will influence what it ends up chambered for. Tempted to play with the current 6.5 barrel as I have a 260 AI reamer now...