I have the same rifle. When playing with a load with a BOSS on it, you have many variables to deal with and can deal with. The reason it shot tighter groups with the suppressor on it is because the weight of the suppressor was in the "best" location for the tuning weight on the end of the barrel. Mine is a early 1990's Browning Abolt II Medallion 7mag with BOSS, the 1st year browning introduced them. I would assume you have a 9.5 twist, as mine does.
Mine also never shot lower grain bullets worth a crap no matter what Boss setting. I always shot 150 - 162's. Being he has a Browning, he is not limited to Saami specs on the 7mag. Saami spec on COAL is 3.290", I run my 162 eld-m at 3.415". The maximum allowable COAL by modifying the Mag is 3.714", at least in my gun. So don't limit yourself to 120 grain bullets if they won't shoot. Take the mag apart and use a small chainsaw file to make grooves to allow the tip of the bullet to clear. The action on the Browning 7mag is slightly longer than the mag so even if you take off to much, it will still clear the action and cycle like butter.
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There is a metal rivet that keeps the aluminum in place in the middle. Don't remove that rivet, nor file it down. I worked up a load using R-P brass, CCI-250, H-1000, 162 eld-m seated at 3.415" Boss setting on 2.0 and shoots .311 moa at 100 yards.
When dealing with the Boss, only mess with one variable at a time or you will chase your tail. So since you have the Boss, utilize it. Its nothing more than a tuning weight which is why the suppressor helped his load. So pick a bullet / powder combination, load up some charge weights and go to range. Shoot looking for pressure or velocity node. Thats it, don't worry about groups or any of that. once you have settled on a combo, load some up and go back to range.
-Put Boss on setting 2.0, shoot 3 for group
-Put on setting 3.0, shoot 3 for group. If group is getting tighter, go to setting 4.0. If group opens up, go backwards, to setting 1.0.
-Continue doing this until you get the desired groups you want.
-If group from 2.0 and 3.0 are the same, then work on 1/2 increments.
-Depending on how 1 hole group you want, work in 1/10ths, but bring lots of ammo.
Most who do load development, develop a load for their particular rifle. You have the ability to not worry about groups when load developing, but rather a velocity node, then tune that velocity node to your barrel.
So even if you lands are buggered up, you may still be able to get some life out of the barrel by tuning a load to it.