Glad that I could help and that you got it figured out!
"Oh, and I leave for my backcountry mule deer hunt in 2 weeks!"
Yikes! That's not much time.
I have two Fieldscopes at Nikon right now. They provided me an estimate for inspection/repair within two hours of receiving them. I believe Nikon states one business day once received to get an estimate.
My estimate was $0.00 for cleaning and inspection on both, and a more involved inspection for one. If that one needs repair, I might have to pay but I have read online that Nikon will service for free even without proof of warranty. I don't know for sure though.
I believe that Nikon states turn around in five business days. I don't know how accurate that is but you also need to factor in shipping time back and forth to CA. Unless you happen to live near their facility and can drop off in person.
Regarding your three questions below:
"1. Why did it happen? And will it happen again?
2. Need/want to do the N2 purge; hopefully Nikon will honor/perform/fix as I am 2nd owner
3. I can only hand tighten, it looks to really tighten with a special tool."
First, I would check the 27x EP to make sure that the o-ring is in good condition. When you install that EP into the scope, you should feel the o-ring compress. If not, the metal on the EP might bottom out on the metallic portion of the scope body. And if you snug it down tight, it may have higher breakaway torque than the scope piece, as you experienced (where the works came undone).
I have used o-rings from the hardware store as a makeshift solution , but they are imperial and a metric o-ring might be better.
Second, I bet Nikon will take care of it. I have read online some concerns of scope bodies purchased from Japan being considered "grey market", but I don't know that Nikon actually rejects them for service. What you can do is call the service center and tell them the situation. They will ask for the serial number. When I called, they told me an owner can always send in a Fieldscope for inspection.
Third, I just scrubbed those images that I posted from eBay and don't see what tool is needed. A spanner of some sort would be my guess? Not much room for a strap wrench! I bet hand tight is fine. You could always mill flats if needed or make a tool, but I'd just let Nikon deal with it.
Jason