Hey folks, just wanted to give some updates. In this case, not great news, but I care about being up front and keeping everyone in the loop. The Vantage Alpine jacket is further delayed, and production will not be finishing until late September and we don't anticipate being able to ship to customers until about the first week of October.
I mentioned earlier that the fabric used for this jacket is taking a lot longer to manufacture than expected. To give you an idea of what that means, I'll attempt to briefly explain.
There are a few ways to make a lightweight woven fabric down-proof. The most common method is called calendaring or cire. It essentially smash-seals one or both sides of fabric by rolling it through a machine that applies heat and pressure to seal off the small spaces between woven threads. Our fabric is made down-proof by applying a very tight weave that has to meet very tight tolerances in order to be down proof. We also have to make it this way because the fabric is two layers, so heat and pressure cannot be applied evenly to the inside and outside of the fabric. The space between the two layers becomes the down chamber. This weaving method also allows the fabric to have a matte appearance, versus the shiny appearance common in puffy jackets. This is a very slow process, and requires constant and tight inspection. This means that a significant percentage of the fabric does not meet quality standards in is not usable for a down jacket. So it is taking longer to weave the total amount of fabric we need for the jackets.
Sometimes we can find existing materials for our products that meet our needs, and sometimes we have to work with fabric mills to create new fabrics that are better suited to the end product. This is one of those cases.
This will not affect the timing of the pants or fleece hoodie. They are on track for September 1. Anyone who has signed up for the emails will be getting an email update about this.
I know it's disappointing news, but just wanted to be forthright with all of you. Luckily there is still of lot of hunting season from October on!