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Poured in place doors aren't uncommon, or hard...The sky is the limit on what you can spend here.
We went with a Sturdy Safe vault door. I'd do it again. It's more utilitarian in finish but I like it overall.
I will say this - when you build your vault, be absolutely certain that your concrete crew knows what they are doing. We poured with the door 'in place', built into the concrete forms before the pour and there was no room for error. I, and my builder spent a whole lot of hours getting the door and doorframe 'right' before the day of the pour. Not close, but 'right'. I basically held my breath for the entire pour and many hours afterwards - really, until the day came that I could pull the buck off the door and see if it opened. It did. It's perfect. But that didn't happen on accident.
Poured in place doors aren't uncommon, or hard...
If they know what they're doing, they won't bat an eye.
100% correct. Swing-in door is the answer here.May want to think about an in swinging door if it’s your safe room. Building collapse and you’re in the safe room, you can get out if the door opens in.
Fair enough.I agree that it’s no big deal for an experienced crew. My fear is that if someone hires an inexperienced crew that needs the money, they might not bat an eye either, even though maybe they should.
I had to make someone tear out about 10 yards of concrete one time due to what I would call a rookie mistake. They owned up to it and handled the entire thing well. But that’s easy when it’s a flat parking pad. Much less easy when it’s in your house.
I hadn't considered that angle at all and I think it's good that you mentioned it. Excellent point - pouring with the door in place locks the door into the vault body in a way that's hard (nigh impossible) to do afterwards. That's why mine was done that way, I'd wholeheartedly recommend it to anyone else, and I'd do it all over again - and if I can do it so can the average guy, if he'll take his time and think it through. I wasn't posting to scare anyone away from pouring in place - by all means, do it that way.Fair enough.
I just didn't want to scare people away from a very strong way of putting a door in, because it seems to carry a lot of difficulty.
Doors are really just some simple geometry.I hadn't considered that angle at all and I think it's good that you mentioned it. Excellent point - pouring with the door in place locks the door into the vault body in a way that's hard (nigh impossible) to do afterwards. That's why mine was done that way, I'd wholeheartedly recommend it to anyone else, and I'd do it all over again - and if I can do it so can the average guy, if he'll take his time and think it through. I wasn't posting to scare anyone away from pouring in place - by all means, do it that way.
Also, FWIW, when I asked the nice lady at Sturdy Safe for pointers on how to best approach pouring it in place, she said 'we don't recommend it'. I told her we were doing it that way anyway. A minute later I have the owner of the company on the phone and he laid it out in a way an idiot could understand.