Attempt #50...torqued barrel vise until I physically could not go tighter using a cheater bar on taped barrel. Action wrench snug but not tightened with a lot of torque and 4 lb dead low hammer. 1 whack and the whole thing shot out of the vise with a bang. Barrel and action still together. I marred the cerakote on the action. Next tomorrow will be fine grain sandpaper because I don't think the barrel has a resale value being a 243 with 1:10 twist
Based on this, I have to ask, how are you tightening up your vise? If you used drywall tape and snugged the vise down you shouldn't get any marring of the barrel, even if it does turn. The fact that it marred and jumped out of the vice tells me that you are getting limited contact, probably only on the front edge of the vise.
So, wrap the barrel with drywall tape. No more than two layers. The tape will compress and every extra layer just adds to that.
Put the barrel into the vise so that the front of the vise is no more than 1/4" from the action. You have to have the shank of the barrel well supported in the vise. Tighten the front nuts down to just finger tight to hold the barreled action.
Then tighten the rear nuts down to finger tight. If you see the vise start to bind up, give it a little whack with your wrench or dead blow to loosen it up.
Once you have all the bolts finger tight, make sure you have contact on the barrel in both front and rear. If you don't, loosen the nuts opposite of where you don't have contact and tighten the other nuts in order to get contact, then retighten the nuts you loosened. The Viper vise will bind up at times. This is how you fix that.
If you do plan to do a lot of Tikkas, then I would recommend splitting the top of the vise. I did mine and it keeps it from binding and allows for better grip on the factory barrels.
Once you have contact front and back, tighten the nuts in a criss-cross pattern starting at the back. It doesn't matter which side. Just back-front-other back-other front, repeat until they don't turn anymore. It isn't a bad idea to whack the vise top every now and again to make sure it isn't binding side to side.
Finally, it seems like you already know this, but don't put the action wrench on too tight. It should be just forward of the ejection port and I have mine finger tight, plus 1/2 turn of the nuts.