The alert for this reply came in way late for some reason, and I missed this comment, but thank you for writing out this information.
My fault. It came in late because I am new and this is one of my first posts here at Rokslide. My post was delayed for moderation and thus did not immediately show up on the thread or in your alerts.
So then, with a high quality rail & ring setup, the deflection is going to come from the receiver not matching the straight rail, and when the rail is torqued, it twists, therefore causing the rings to be out of alignment ever so slightly?
Two parts to this...
Where I used the term "deflection" above, it was in the context of the ring material moving away from cutter pressure where it is thin (thinnest) on the sides. While cutting on a mill, the cutting tool presses against the material and knocks chips off of it like a bunch of little chisels in rapid series. Sharper tools cut with less pressure, so deflection is minimized. When the cutter pressure is removed, the material springs back, and in the case of scope rings, the sides of the ring bore close up slightly. I have seen this to a greater or lesser degree with almost all ring manufacturers I have worked with; Badgers, Farrells, Seekins, NightForce, Leupold, Weavers, Millets...
The second part of the deflection discussion is that yes, the top of most rifle receivers are not perfectly true and the base will move to meet the receiver surfaces as the screws are torqued. If the rail is no longer flat, the rings, no matter how precisely made, cannot be axially aligned due to being moved to a different plane and due to being twisted by the base that was forced (deflected) out of alignment.
For example, Remington M700 receivers are "centerless ground" and "completely wild" is the way I would describe the precision of the top surface, not to mention screw hole (mis)alignment vs the barrel bore axis and vs each other. I have seen Remingtons and others require 0.005" or more in shims to prevent movement when torquing the screws. Enough that I keep shim stock in stock. Enough that custom gunsmiths commonly re-bore the #6 base screw holes on a mill to #8 so they can be properly aligned with the bolt bore and barrel thread axis.
Note that we can always ignore the base distortion, ring alignment and internal ring finish, still go hunting and nothing bad may ever happen. The scope can be sold later with "minor ring marks".
I do agree that with cheap rings, the sanding is important, but on rings like Nightforce, the inside surface is completely smooth.
Many are, some aren't. The inner surfaces of the ring bore are typically smooth, but very slight burrs can be raised at the edge of the bore, which can be very sharp. One spot that seems to be a constant is the top/bottom edge of the ring bore, where we experience machining deflection as discussed above. I have seen scopes scratched just laying them into the bottom rings.
As a sidebar, "sanding" implies an aggressive approach and a lot of material being displaced. I realize you may not mean it that way. Correct lapping is more of a polishing/honing action and ring lapping compound is very fine, perhaps #600/800 grit and is not to be confused with automotive valve lapping/grinding compounds, which are often as coarse as #80/100/150/200/240.
Entirely different animal.
It's machined round stock, right? So is there reason to assume that it is machined with greater accuracy than the scope tube?
Yes, machined bar stock. No, no reason to assume it is more precise in diameter or concentricity (roundness) than a well made scope tube. It is a tool, not a gauge or standard.
The bar is turned on a lathe and therefore reasonably round. I have a 1" bar, a 30mm bar and a 34mm bar and none of these exhibit differences in diameter along their length, which would be noticeable by being tighter and looser as those spots pass between the rings.
In technique, the bar is moved laterally as we stroke it forward and aft. It is also rotated slightly as it moves. This combination movement serves to keep the ring bores round and aligned. If pressure is kept on the fore/aft direction, the ring bores will remain round.
The diameter of the bar is a few thousandths under the nominal size and does not wallow out the ring bore.
The bar serves the purpose as a tool and meets the necessary standard for precision.
I feel compelled to note that we are *polishing* surfaces and while it is indeed possible to remove a lot of metal using a lapping bar, that is neither desirable nor done accidentally.
Do the bars sand out imperfections that are not caught by a free moving scope in finger-tightened and mounted rings?
Possibly. Once ring screws are driven to full torque, imperfections previously not apparent can be telegraphed into the scope tube and/or finish.
I would agree that if the scope tube moves smoothly under the conditions stated, it would rule out most interior imperfections. The caveat is that until the rings are torqued, 'finger tight' would not show a potential misalignment bind due to being what we would be tightening against. The misalignment bind would prevent full travel of the rings and make us think we were honestly finger tight.
So, you're filling in the gaps of imperfection between the receiver and rail? And you're finger tightening so the rail remains un-deformed by the torque of the screws to the receiver?
This is correct.
So then, the hardened filler material will not be to the exact elevations or surface to perfectly fit the imperfect receiver (that would require adding excessive material and machining down to size?) , but it will be better than before. The compound will occupy most of the gap space under tension?
No, the epoxy would completely fill any voids and would be both in contact with the rifle receiver and with the bottom of the rail, thus preventing deflection as the screws are eventually tightened down to specified torque values after curing.
When bedding the rail, it is dry-fitted first and one notes where the rail fails to meet the receiver. When the epoxy is added, those screws are not tightened as much as those that make good contact, thus helping to maintain good alignment to the receiver and avoid distorting the rail.
Bedding the rail really IS the most desirable first step, because it helps minimize bending the rail to conform to the receiver. In an ideal world, one would always do this first, but the world is not always ideal.
The problem I had when giving classes and providing scope installation is 'time'. There is not time during a three-day precision rifle class to bed a rail and let it cure to sufficient/final hardness. With new students (the ones that needed scope mounting/correction), we did one class/shop day and two field days. My answer to that was to shim the receiver x base to allow the base to lie flat and tight. As mentioned above, I keep various thicknesses of shim stock on hand. I have a punch/die set to make the screw holes cleanly and correctly. I will shim the base until there is zero movement, torque the screws to spec, then mount and lap the rings as described above.
But there is a little tension, enough to slide the bar while still applying enough pressure for the abrasive grease to cut.
This is correct.
Is the shape and touching surface area of the ring different between slightly tightened on the bar vs torqued to spec on the scope? Maybe this discrepancy is negligible?
Once the lapping begins, we would lap a few strokes, then ensure the ring screws are evenly tensioned. We "chase" the bar down as the lapping compound is exhausted and as we remove burrs and high spots that prevent fully seating the bar/scope tube. The final difference in fit would be half the difference between the bar diameter and scope tube diameter...negligable.
I agree that this is all important on cheap mounts, and 2-piece mounts add more probability, but how often is it that you see a receiver so bad that it twists the pic rail enough to cause misalignment...
Almost always. Enough that when I DO see a rail lie perfectly tight and flat against the receiver, I say "Holy **** you guys, look at THIS!! I'm buying a lottery ticket tonight!".
... and have you seen misalignment on a high quality rail and set of rings where the scope goes in and out of the mounted ring bottoms with ease, and the scope slides and spins easily with the rings finger tightened?
The rail and rings are easy to make precisely enough on a 'stand alone' basis. Once the rifle is introduced and all the tiny errors added up, usually it all goes out the window.
In direct answer to your question, I don't know. I have seen so many issues with rifles, bases and rings, I would never dare slide a client's scope around in the rings and would be embarrassed to scratch one of my own scopes like that.