DIY Sassafras Laminated Wood Stock

cbuck516

FNG
Joined
Jun 2, 2022
Messages
40
Original stock from ~1954
IMG_5065.jpeg
I own a 1944 Mauser 98 that has been in our family since 1954. It had been sporter-ized and rebarreled as a 24” 270Win in the early 50’s sometime and was gifted to my wife’s great grandfather around 1954.

This M98 has internal magazine restrictions at 3.22” which didn’t end up working out well with the modern projectiles I have been trying to use in it which often have jam at 3.3-3.5” depending on the projectile. Additionally, this barrel seemed to be pretty picky, easily the most picky rifle that I own.

After successfully harvesting a cow elk in 2024 with the 270Win barrel, I decided it deserved a new barrel in a cartridge that wouldn’t have any COAL restrictions. After much deliberation, I settled on an 18” 308Win with 1:10” twist. I don’t own and have never even shot a 308Win, so it just seemed fitting to use somewhat of an “old school” cartridge in this old Mauser M98 action.

I ended up getting a stainless prefit from McGowen which ended up headspacing perfectly without any machining required. I wasn’t sure what to expect given the mass production that this model had experienced through time. I am assuming I just got lucky.

After assembly and break in, I was surprised how much recoil and muzzle jump this rifle had, especially considering it weighed 11.5# fully loaded. It behaved similarly with the 270Win, but I expected as much from a more exciting cartridge. The first 100 rounds down that barrel (in the original stock seen above) were pretty unpleasant to shoot. That gun jumped so much I felt like I was starting to develop a flinch. I haven’t shot it recently, but the only other gun I have that jumps this much is my 300PRC. After struggling to figure out how to control this thing, I eventually convinced myself that the butt of the stock was too far below the centerline of the bore which was increasing how much the rifle jumped. I really wanted to use the original stock, but I decided it was time to build one that would suit my personal preferences.

I will continue my progress in the following posts, but it seems I may have to compress some of the images.
 
OP
C

cbuck516

FNG
Joined
Jun 2, 2022
Messages
40
I had originally planned to build this new stock in walnut, like the original, but I started this build two days after Christmas and couldn’t get any of the local lumber mills to answer their phone. I did find a quarter sawn sassafras slab in my stash, and after surface planing, decided to build the stock using a 3-ply laminate with the most figured pieces facing outwards. I’ve never used sassafras with this much figure so I’m not 100% sure how it will turn out, but my plan is to favor a stock profile that allow me to highlight the figured plays without carving away into the middle ply. IMG_5224-compressed.jpeg
 
OP
C

cbuck516

FNG
Joined
Jun 2, 2022
Messages
40
I spent the first evening of the build selecting the lumber, milling the final stack up, then gluing it all together on a straight beam. None of these pieces were perfectly straight before gluing, but after lamination, they have remained impressively straight for the past few weeks.

Wood stocks do have some amount of reputation for possible movement in the field, but I am going into this with the hopes that the laminated build will be more stable that a solid wood build due to variety of grain orientations. That being said, all three of the plays I used were nearly perfectly quarter sawn, and very straight grain which is not typical for sassafras. Sassafras is incredibly lightweight and very flexible. It is my first choice for canoe paddles due to these properties and its moisture tolerance. I was curious is the springy character of the wood might also contribute some ammount of recoil reduction. I’m sure it would be minimal if any at all. IMG_5225-compressed.jpeg
 
Joined
Feb 2, 2020
Messages
2,999
I absolutely love this idea.

What stock design are you planning for? Do you have a layout you can share?

I think I've seen 1 sassafras stock before. It was beautiful.
 
OP
C

cbuck516

FNG
Joined
Jun 2, 2022
Messages
40
I absolutely love this idea.

What stock design are you planning for? Do you have a layout you can share?

I think I've seen 1 sassafras stock before. It was beautiful.
I built my kids a rifle last year with a 16.25” 6.5CM in a KRG Bravo chassis. I really enjoyed the ergonomics of that stock so I traced its outline and created a pattern from it. I first built a 7-ply laminate sassafras stock for my 300 PRC with this same template, but that one isn’t totally done yet. That new 308Win barrel jumped that project to the from of my que :)

For this 308 project I’m starting with the template as a baseline and adjusting the bore to recoil pad alignment based on my desire to reduce muzzle jump.
IMG_5226-compressed.jpeg
 
OP
C

cbuck516

FNG
Joined
Jun 2, 2022
Messages
40
I used double sided tape to stick the template to the stock blank and began a series of passes with a plunge router to create the outline of the stock.
IMG_5227-compressed.jpeg
For the equipment I have, it requires a few different types of pattern bits and flush trim bits, but it’s a reasonably simple routing process. I leave all surfaces flat for as long as possible while I am still narrowing down the final profile and determining where exactly to set the action in the stock.
IMG_5229-compressed.jpeg
After rough outline, the stock is still very straight after a 24 hour rest. Sometimes wood will twist and bow as you remove material, but this grain being so straight limits that effect.
IMG_5232-compressed.jpeg
 
Joined
Feb 2, 2020
Messages
2,999
The bravo sounds like a great idea. I've considered doing that a few times with some maple, but the one Tikka action I started on a couple years ago still isn't done. I dislike the odd shapes on the bottom of that action.
 
OP
C

cbuck516

FNG
Joined
Jun 2, 2022
Messages
40
The bravo sounds like a great idea. I've considered doing that a few times with some maple, but the one Tikka action I started on a couple years ago still isn't done. I dislike the odd shapes on the bottom of that action.
I have only built for Howa 1500 and Mauser M98 so far which are both flat bottom actions.
I’m sure the round bottom actions are a little more challenging.
 
Top